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Optimization of the poppet valve

This article explains the design system based on the collaboration between the CFD solver SimericsMP and CAESES, based on actual research conducted!

The Italian company OMIQ SRL, which sells software, conducted research on an automatic design system using the poppet valve of high-pressure pumps developed by the Danish machinery manufacturer Danfoss. In this case, we will introduce the design system that integrates the CFD solver SimericsMP with CAESES based on the research that was actually conducted. The issue in this case is that the poppet valve exhibits unacceptable unstable behavior during operation. It was found that when the poppet valve attempts to open to its maximum displacement (27.5 mm), the instability of the flow increases, resulting in a decrease in pressure on the poppet valve, ultimately preventing the valve from fully opening (closing to about 6 mm remaining). This unstable phenomenon was verified through unsteady analysis using SimericsMP. *For more detailed information, please refer to the related link. For further details, you can download the PDF or feel free to contact us.*

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  • valve
  • Fluid Simulation Software

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Optimization of globe valve shape

The purpose is to improve and investigate the performance of globe valves, connecting the cloud-based CFD solver SimScale with CAESES!

CAESES has been conducting optimization calculations for various types of valves and has implemented projects in collaboration with various companies. In this context, we would like to introduce one of the newly conducted projects, "Shape Optimization of a Globe Valve." This project was carried out in cooperation with GEMÜ Gebr. Müller Apparatebau, a German valve manufacturer and a global company specializing in aseptic valves, and SimScale, a leading engineering simulation company. *For more detailed information, please refer to the related links. You can download the PDF for more details or feel free to contact us.*

  • グローブバルブの形状最適化2.png
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  • Structural Analysis
  • Other CAD
  • valve
  • Fluid Simulation Software

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Design and optimization of valves

The procedure explored using CAESES achieved a reduction in working time from several months to several days!

The optimization of valve design is one of many optimization targets, and by appropriately automating the design change process using CAESES and analyzing the number of implementation cases generated by the CFD solver, it is possible to significantly shorten the time to commercialization while exploring truly suitable designs under constraints. A valve is a device that opens, closes, or partially obstructs various passages to control, direct, or adjust the flow of fluid. In an open valve, fluid flows from high pressure to low pressure. Typically, the main objective of valve optimization is to adjust the flow rate passing through the valve at a specified pressure loss. This is often expressed as a flow coefficient, which serves as a relative measure of flow efficiency. *For more detailed information, please refer to the related links. For more details, you can download the PDF or feel free to contact us.*

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  • バルブの設計と最適化10.gif
  • バルブの設計と最適化11.gif
  • valve
  • Fluid Simulation Software

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Strong CAE software for oil pumps: 'Simerics MP+'

Simulating the flow characteristics of positive displacement pumps such as gear pumps and vane pumps! A CAE software specialized for pumps that other CAE software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsation and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variation of flow field (velocity vectors, pressure), flow rate, fluid forces, and torque The biggest strength is the ability to automatically create meshes even for clearances in the µm range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in applications for automotive and construction machinery oil pumps, with examples such as vane pumps for power steering and CVTs, and trochoidal pumps for engine lubrication. *There is a lot of information that cannot be posted online. Especially, we encourage you to see the actual mesh creation and movement through a demo presentation!

  • Thermo-fluid analysis
  • Contract Analysis
  • simulator
  • Fluid Simulation Software

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